Prima JH25 200ton hinge

Prima JH25 200ton hinge

Technical sheets

Metal Box Stamping Machine line:

Components for Automatic metal box production line:

(1) One Decoiler

(2) One leveling machine

(3) One NC feeder

(4) One punching press machine

(5) One product collecting table

(6) One Elcetrical control panel

(7) One punching mold

 

Metal Box Stamping Machine line

 

Production steps of automatic production line:

Decoil roll material—–Leveling material—–Feeding—–Punching—–Collecting product

Meeting respective usage and functions:

(1)  Making multi grips of stainless steel

(2)  Making sheet brace straps

(3)  Making suspended ceiling hanger and connector

(4)  Making various hardware fitting product

(5)  Making metal spare parts

(6)  Perforating metal roll material

 

Our advantage:

♦ It is widely used in punching,cutting,bending,droping,forming,shallow stretching and other pressing processes.

♦ It can realize full range brake for more safety of operator.

♦ It is easy to operate for new user. No matter it is used for manual or automatic production line

♦ It can design various size of product according to customer request.

♦ Automatic Production can improve production capacity,could save time,could save worker.

♦ We can provide 10 years technican support to you strong and timely support

 

Main features:

  1. This production line can work automatically. Worker control and regulate this production line through electric control equipment.Feeding,punching,cutting,bending automatically.
  2. Very reliable and steady as the controlling ststem complete with Siemens CPU 224 programmable logic controller (PLC)
  3. It’s integration of Gas & Electrical,centralized control.So feeding length,speed and other parameters are easy to set.
  4. We can design and manufacture different machines on request.

 

2in1 uncoiler and leveler

 

NC Feeder

 

About the 2IN1:

1. Uncoiler and straightener two in one style improve factory usable space.
2. Straightening adopts the balance adjusting equipment and suitable for processing higher precision products.
3. Roller adopts the solid bearing steel and hard chrome plating treatment.

Features: 
1. Equipped with precision adjusting micro components, Japan magnetic contractor and electronic components, minimum breakdown and long operating life.
2. Integrated with straightener and uncoiler into one machine, save volume, suitable for board processing. Automatically adjust feeding time according to output speed.
3. Hard-chrome plated rollers adopts the solid bearing steel, low wear and high precision
4. Controlled by modern transducer, a various speed control is used for normal and high speed operation, keep pace with straightening, stable feeding.

5. Integrated with Uncoiler and straightener. Save volume, suitable for board processing. Automatically adjust feeding time according to output speed.
6. All rolls are made of bearing steel, have all been quenched, hard-chrome plated and grinded with mim HRC60 degree.
7. Use Japanese electromagnetic contact and electric parts, long service life .
8. A step-less variable speed control is used normal and high speed operation, control by modern frequency converters, keep pace with straightening, stable feeding.
9. Leveler inclines appropriately to reduce feeding loop distance.
10. Constructed with highly rigid structure and designed with a powerful motorized feeder.

 

Specification:

Model PR-150 PR-200 PR-300 PR-400 PR-500
Max. material width 150mm 200mm 300mm 400nn 500mm
Material thickness 0.4-3mm
Material weight 500kg 800kg 1000kg 1500kg 2000kg
Coil inner diameter 450-530mm
Coil outer diameter 1200mm
Straightening motor 1/2(HP) 1 (HP) 2 (HP) 2 (HP) 3(HP)
Uncoiler motor 1 (HP) 1 (HP) 2 (HP) 2(HP) 3 (HP)
Straightening roller Diameter 20*9/10(up/down)full drive
Straightening adjusting 4 point adjusting
Straightening speed 0-15m/min
Expansion style manual
Induction Induction table style

 

NC Feeder Components list:

Electrics SCHNEIDER For electric safety
Servo motor YASKAWA from Japan For long time using
PLC controller Delta from Taiwan To control the movement and speed
Man-machine interface WEINVIEW from Taiwan For convenient operation

 

Feature of Automatic feeder for press machine

1. Suitable for processing feeding materials in various thickness and length.
2. Suitable for high-speed feeding and long material processing to increase production capacity and feeding accuracy.
3. With a simple operation panel with numerical keys for operator to easily set the length of loading materials and the loading speed, featuring fast and accurate. Length of loading material covers 0.1mm-9999.99mm.
4. Adopted air-powered releasing device (the releasing position is accurate.) which can be used in a long time with a  low hazard rate.
5. Slackening style can be changed according to customer requirement. (only for NCR model and NCF model.)

 

Structure of  PLC pneumatic automatic NC servo feeder

1,Adopted high quality and brushless servo motor as the drive to shorten the time for delivery adjustment and testing.
2. Adopted high-sensitivity decoder to ensure back-feeding accuracy and improve loading accuracy.
3. Adopted timing belt to safeguard the gap between gears to guarantee low abrasion, noiseless, free of lubrication, security and environmental protection.
4. Motor is internally installed so as to avoid possible damages caused during transportation and loading.

 

Its working principle: Uncoiling, feeding, punching and so on.

Model NCF-200 NCF-300 NCF-400 NCF-500
Max. feeding
width(mm)
200 300 400 500
Max. feeding
length(mm)
9999.99 9999.99 9999.99 9999.99
Material
thickness(mm)
0.5-3.0 0.5-3.0 0.5-3.0 0.5-3.0
Mould line
height(mm)
100-250 100-250 100-250 100-250
Max. feeding
speed (m/min)
20 20 20 20
Slacking style Pneumatic Pneumatic Pneumatic Pneumatic
Feeding capacity

(thickness*width)

4mm*200mm 4mm*300mm 4mm*400mm 4mm*500mm
5mm*150mm 5mm*200mm 5mm*200mm 5mm*350mm
6mm*80mm 6mm*100mm 6mm*100mm 6mm*200mm

 

Prima JH25 200t

 

jh25

 

J25/JH25series open back double point press with high performance

◆    Welded body with steel plate and high intensity.

◆    Suitable for multiple dies automatic line and multi level dies continuous punching.

◆    Double crankshaft pitmen totally eliminating side forces by reverse rotation.

◆    Combined wet multi discs friction clutch and brake.

◆    Cluster gear adopts the flooding oil lubrication.

◆    Six-face rectangle lengthen guide.

◆    Equipped with hydraulic overload protecting device.

◆    Adopts electric shut height adjustment with digital display.

◆    Equipped with lifting balance cylinder.

◆    Duplex valves imported.

◆    Electric compelling grease lubrication system.

◆    Balancing cylinder adopts manual lubrication system.

◆    One set of blowing device.

◆    Controlled by PLC with international brand.

◆    Buttons, indicators, AC contactors, air circuit breakers and other controlling devices are imported from international brand.

◆    Equipped with optional air cushion device , photoelectric protector,which can used to work with various automatic equipments.

◆    Ⅰtype specifications is for standard product, Ⅱtype specifications is for customized  product.

◆    JH25 series adopts combined dry friction clutch and brake, fixed stroke , the other specifications are the same as J25 series.

 

Technical specifications:

Specification Unit JH25-110 JM25-160 JM25-200 JM25-250 JM25-315
Normal capacity KN 1100 1600 2000 2500 3150
Stroke of slide mm 180 200 250 280 280
Stroke per minute

(Variable)

spm 40-65 35-55 25-35 25-45 20-35
Max die set height mm 400 450 500 550 550
Bottom size of slide

(FB*LR)

mm 1360*520 1600*580 1850*650 2100*700 2200*740
Table size (FB*LR) MM 1880*680 2200*760 2420*840 2700*920 2800*960
Thickness of table mm 100 120 130 140 160
Motor power KW 11 15 22 30 37
Net weight KG 18000 23500 30000 37000 42000
Dimension

(LR*FB*H)

mm 2180*2100*3150 2550*2450*3400 2750*2600*3880 2960*2860*4060 3180*2860*4120

 

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