Technical Specifications:

Performance, Features Overview:

CNC hydraulic press is a replacement for mechanical punch, which combines the advantages of punch and single column hydraulic press. Can be punching, cutting angle, cutting, pressing, can also do stretching, forming. Truly realized a machine multi-purpose.

CNC hydraulic presses used plc centralized control, full touch screen operation. Can be manual and automatic free control, the machine running more stable, low noise, high precision. The hazard coefficient is zero.

If coupled with automatic feeding without manual operation, the real realization of a multi-machine operation, but also network using computer remote operation.

Model		25T	40T	63T	80T	100T	125T	160T	200T	250T	315T	400T
Force KN		250	400	630	800	1000	1250	1600	2000	2500	3150	4000
Stroke mm		10-100	10-120	10-120	10-140	10-150	10-150	10-180	10-200	10-200	10-200	10-200
Max stroke mm		120	120	130	140	180	180	180	200	200	200	200
Mold adding height mm		100-200	140-200	160-270	180-280	200-320	220-320	260-420	280-430	280-440	300-480	350-500
Stroke times  l/min		40-70	30-65	30-60	30-60	20-50	20-50	20-50	20-45	20-45	20-35	18-30
Air force Mpa		25	25	25	25	25	25	25	25	25	25	25
Down speed m/s		225	230	220	220	210	250	230	240	240	240	230
Work speed m/s		10	10	8	8	8	8	8	8	6	6	5
Back speed m/s		180	180	180	160	160	150	150	140	130	130	130
Worktable	L-R	500	590	650	760	820	840	940	940	1000	1100	1100
	F-B	390	440	450	500	580	580	700	750	800	900	1000
	Hole	100	150	150	180	180	200	220	250	250	300	300
Throat depth		200	250	260	260	300	310	380	400	400	450	500
Stroke	L-R	220	280	320	560	400	400	420	600	700	800	840
	Mold bar	40	50	50	60	60	60	70	70	70	80	80
	Hole	330	440	320	350	610	610	720	720	800	900	920
Worktable height mm		500	550	550	600	660	680	700	750	750	800	840
Motor KV		5.5	5.5	5.5	7.5	11	11	15	15	22	30	37
Dimensions	L-R	1100	1100	1250	1370	1350	1600	1700	1800	1900	2000	2200
	F-B	1150	1260	1450	1630	1630	1850	2000	2100	2200	2300	2500
	Height	1800	1960	2270	2500	2600	3400	3500	3600	3750	3900	4000
NotesL we can costomerise the request，including stroke, throat depth,and cushion device and so on.

Equipment All technology is used program operation, travel, speed, pressure, stretching, the number of times, without manual adjustment.

Applicable to the following:

Automotive metallurgy aviation ship daily hardware household appliances building materials LED lighting screen punching signs

Accessories: pressure display, counting display, travel display, speed display, time display, fault display

Action sequence: ordinary punch use

Fast down — pressure punching – quick return — restore far point

Ordinary press used

Fast down —- fast turn slowly —- start to suppress — packing —– fast return —- restore the origin

Third, the main structure and function introduced:

The hydraulic press from the host, hydraulic system, electrical control system and auxiliary components.

1 host

The host part consists of body, master cylinder, cooling system, and limit device.

2 body

Fuselage structure using Q235 high-quality steel welded structure, after welding using annealing to eliminate internal stress, and shot blasting. Both the slider and the table pad have T-slots. T-slot bolts can be used to install the mold (T-slot and center-to-center dimensions are subject to customer identification).

– slider, table

The slider is made of high-quality castings and then subjected to a stress treatment of 200 °. The slider is placed in the middle of the fuselage and has a flat surface connected to the master cylinder. The slider is machined with a T-shaped groove for fixing Mold; slider with rectangular guide rail, so as to ensure the slider guide accuracy, good rigidity, good precision retention, slider has a good rigidity, to meet the requirements of the system to suppress.

3 main cylinder

The main cylinder is the piston cylinder, the cylinder is connected with the slider, the cylinder is installed on the frame, the cylinder is locked by the cylinder lock, the surface of the piston rod is subjected to the wear treatment, the oil cylinders are sealed with imported seals, Sealing performance is reliable.

Hydraulic system

The hydraulic system is a device that generates and distributes working fluid and enables the host to perform various actions. The fuel tank is steel plate welded parts, adopt the closed structure. Box with a filter, the box wall to open a window in order to clean the fuel tank; with level gauge, tank above the integrated body, pump motor and so on. The main hydraulic components used in the machine hydraulic system:

4 oil pump motor group

The system uses a 4-stage motor to drive a YCY14-1B axial piston pump to provide pressure oil for the hydraulic system.

The main pump with domestic constant power axial piston pump, the pump is characterized by the largest increase in system pressure, the flow is proportional to reduce the power to maintain the same, effective energy conservation.

5 hydraulic integrated control valve

The hydraulic integrated control valve adopts the centralized control of the domestic two-way cartridge valve, and has the functions of regulating pressure, switching, packing, unloading, supporting, quick and slow speed conversion and overpressure protection. The master cylinder lower chamber control block is provided with a two-stage anti-slide falling device and a safety valve. When the slider stops at any position, the device is automatically closed to ensure the reliability and safety of the slider. Stuck and closed, the bypass valve in a timely manner from the role of oil drain, to avoid safety accidents.

6 filling valve

Filling valve installed in the main cylinder at the top, when the slider to rely on their own weight quickly down the pump to the oil can not supply the main cylinder in time, then the main cylinder chamber to form a negative pressure suction filling valve main valve, so that liquid Cylinder fluid into the main chamber into a large number, so as to achieve the speed of the slider quickly down the requirements, when the slider back, the control of the first liquid to open the valve pre-sprinkler, so that the master cylinder pressure relief, and then open the liquid Valve main valve, so that the main cylinder of the oil back into the liquid tank, and then through the return pipe into the tank.

7 electrical system

The entire electrical system is divided into power and control parts.

8 power part

Three-phase four-wire AC 380V power supply, by the automatic air switch, circuit breakers, thermal relays, AC contactor and drive the pump with three-phase squirrel cage induction motor, the motor using Y- △ start, safe and reliable.

9 control part

Control part: the use of full touch screen mobile combination of control components, the main console placed on the left side of the host. Electric cabinet with cold-rolled steel production, electrostatic spray, which is equipped with PLC programmable controller and other control components, lighting, fans and so on. Panel on a variety of control buttons and function switch, the motor start and stop buttons, the various parts of the monitoring lights and counters. Mobile console is mainly used for CNC automatic operation, which set the emergency stop button and so on.

– Control device: PLC programmable controller control;

– mode of operation: jog, automatic two kinds of operation;

– Work: ordinary press and punch exchange.

10 security protection

The top of the machine with a maintenance platform, and configure the ladder up and down to protect the safety of personnel maintenance. The cartridge valve has a secondary anti-slip support circuit to ensure the reliability and safety of the slider.

Safety pressure: The hydraulic system is equipped with a safety valve that automatically overflows when the oil pressure exceeds the set value and sends an alarm signal.

 

The device configuration is as follows:

Configurations of main components:

 

Item	Function	Supplier	Raw material	Remarks
Body	Whole welding	Self made	Steel	Equipment’s working environment: 2.1 Power supply:3Ph AC 380V ± 10% 50HZ ± (optional) 2.2ambient temperature:-10 ℃ ~ 45 ℃ 2.3 Relative Humidity: ≤ 85%The back gauge structure(our patent)
Cylinder	Forging	Self made	45#steel
Hydraulic pum		Self made	45#steel
Plunger pump		Qidong	forging
Move sensor		Shanghai
Electrics	Schneider, France
PLC		Self made
Cooling device		Jiangsu Nantong
Motor		Shuangta
Touch display		Wuxi

Fourth, quality assurance:

Implementation of standards

In the design and manufacture should be consistent with the relevant requirements of hydraulic press:

GB / T 5226.1-96 “General technical conditions for industrial machinery electrical equipment”

JB / T 3818-84 “hydraulic machine technical conditions”

JB 3844-85 “metal extrusion hydraulic press precision”

JB 3915-85 “hydraulic press safety technical conditions”

JB 9967 “Hydraulic machine noise limits”

5, random technical documents and spare parts:

1 1 of the instruction manual

Including the structure of the components, hydraulic schematics, electrical schematics and text description part

2 certificate 1 certificate

3 packing list 1 set

4 special wrench 1 set

5 sets of fragile seals

6 sets of anchor bolts

Machine use conditions:

Working environment temperature: 0-40 ℃

Relative temperature: no more than 85%

Cooling water working temperature: ≤ 35 ℃

Power supply voltage: 380 ± 5% 50Hz

Altitude: no more than 1000m

Hydraulic system using the media: 46 # anti-wear hydraulic oil

Machine tool quality assurance and after-sales service:

The warranty period for the whole machine is 12 months from the date of acceptance. During the warranty period, it will fail in the normal use. When Party B receives the notice from Party A, it will send the service to the service within 48 hours. If you need to replace the parts, Responsible for free replacement and to ensure the accuracy of the machine (except for wearing parts). Party B is responsible for parts replacement and maintenance, the cost borne by the Party. Party B in the equipment design, manufacture, factory acceptance must meet the national environmental protection, safety, laws and regulations and other relevant standards.

Enterprise goals: well – known brands, first – class enterprises;

Enterprise purpose: to create value, rapid development, reporting society;

Entrepreneurial spirit: integrity and pragmatic, forge ahead, the pursuit of excellence;

Business philosophy: the user first, service first,.

 

Optional cooling system.