CNC Turret Punch
Specifications
Nominal force | KN | 300 |
Workpiece size | mm | 1250×2000 |
Max workpiece weight | Kg | 156 |
Max workpiece thickness | mm | 6.35 |
Max punch diameter | mm | Ф88.9 |
Number of stations | 24 | |
Working accuracy | mm | ±0.1 |
Max. hit speed | HPM | 600 |
Workpiece traveling speed | m/min | 106 |
Turret speed | r/min | 30 |
Frame construction | Closed-type | |
Throat | mm | 1275 |
Number of control axis | 4 axes (X, Y, T, C) | |
Max rotary station punching diameter | mm | Ф50.8 |
Repeatability | mm | 0.02 |
Number of clamp | 2 | |
Clamp type | Pneumatic type | |
Heat treatment of the frame | Tempering | |
Tool type | Long guide sleeve type (AMADA) | |
Turret construction | Long bushing in the thin turret | |
Air pressure | Mpa | 0.6 |
Machine dimension (L*W*H) | mm | 4800*2700*2200 |
Machine weight | kg | 17500 |
Machine Feature
1. Advanced and reliable Mechanical drive system can select stroke automatically corresponding to different thickness of metal sheet and is convenient to realize special process of louver, blanking, etc. The punch is equipped with auto Mechanical overload protection device, and guarantees consistent pressing force for quality products.
2. The punch is of FANUC 0iP control system.
3. Rotary tooling stations are of worm wheel structure with max. punching diameter of Ф50.8.
4. Dual turret is of long insert structure ensuring coaxiality of the punch and die, which gives long life to the tool and turret.
5. Imported pneumatic and Mechanical components guarantee reliability of the machine.
6. Imported ballscrews with long travel, and linear guideways ensure transmission precision.
7. The worktable with hard brush and steel ball reduces noise and shock of the machine, and protects surface of the work piece.
8. The machine is straight-side frame, which is annealed for eliminating inner stress.
9. The clamps with auto protection function, in the protective zone, only excise movement without punching action for continuous operation.
10. Central lubrication device provides lubricant oil to the desired points to reduce friction of pairing elements for long machine life.
12. Tool station layout consists of A、B、C、D, which is convenient for the customer and save the tool cost.
13. Common requirement is for site foundation preparation and machine installation is simple.
Main Imported Components List
1 | Control system | 1 set | China ADTECH |
2 | Servo unit and motor | 3 set | China ADTECH |
3 | Mechanical punching head | 1 set | German H & L |
4 | Ballscrews | 2 | THK Japan |
5 | Linear guideways | 4 | THK Japan |
6 | Supporting bearing for ballscrews | 8 | Japanese NSK |
7 | Supporting bearing for turret | 4 | French TIM |
8 | Pneumatic component | 1 set | Japanese SMC |
9 | Connector | 1 set | Korean SANG-A |
10 | Coupling | 10 set | German KTR |
11 | Main electronic elements | 1 set | Imported |
FAUNC Control System
1. System configuration
a) Step punch function, graphic function, applicable program and data of CNC memory and definition 0.1μm.
b) Simple international G code for operation.
c) Standard RS232 interface with the PC.
d) Advanced AC servo system and servo motor modular design for easy maintenance.
e) Outstanding MMC dialogue function between the machine and operator.
f) Color TFT 10.4″display.
g) Chinese and English versions are available.
h) Programming on line and background programming.
i) Distance diagnosis function.
2. System functions
a) Linear axis: X-axis, Y-axis; Rotary axis: T-axis, C-axis.
b) Self-diagnosis function.
c) International G code programming.
d) Soft limit protection function and repositioning function.
e) Pitch compensation function and reverse gap compensation function.
f) Different operation modes such as Auto, Manual, Semi-auto, etc.
g) Clamp protection function.
h) Parameter programming function and subroutine recall function.
i) Quick positioning function.
j) Various M function and other supporting function.
k) Absolute, incremental programming; conditional and non-conditional skip function.
l) Warning indication for overload, overflowing, over-travel and various Mechanical and electronic faults.
m) The control system special for CNC turret punch
Supply Range
1. One set of CNC turret punch (include 32 pair of Chinese standard tools).
2. Accessories with the machine:
1 | Foundation iron block | 240×240 | 6 |
2 | Adjusting bolts | M42×2 | 6 pairs |
3 | Foot pedal | YDTF-11 | 1 |
3. Tools for machine installation and maintenance
1 | Phillips screwdriver | 1 | |
2 | In-line screwdriver | 1 | |
3 | Socket hexagon spanner | 1.5-14 | 1 set |
4 | Open spanner | 5.5-24 | 1 set |
5 | Adjustable wrench | 12″ | 1 |
4. Spare parts with the machine:
1 | Steel ball/Brush | 100 each | |
2 | Toothed plate of clamp | 1 pair |
5. Documents with the machine:
1 | Packing list | 1 | |
2 | Quality certificate | 1 | |
3 | Instruction manual (Mechanical) | 1 | |
4 | Instruction manual (electrical) | 1 | |
5 | Foundation drawing | 1 set | Deliver to the user upon the contract takes into effect. |
6 | Electrical diagrams | 1 set | |
7 | System documents | 1 set | |
8 | Parameters disk | 1 |
6. 32- Station Layout
Station type | Dimension range | Stations for each type |
A | ф3 – ф12.7 | 12 |
B | ф12.7 – ф31.75 | 8 |
C | ф31.75 – ф50.8 | 2 |
D | ф50.8 – ф88.9 | 2 |
(Note: Above-mentioned 24- station standard tools are of square, rectangle, round and obround shapes. Additional payment is for special tools.)
7. Environment Conditions for the Machine
a) Power: 380V ± 10%, 50HZ
b) Temperature: 5 – 40℃ (for machine operation)
c) Relative Humidity: 20 – 80%RH
d) Keep this machine away from a strong shock source and electromagnetic source.
e) Free from harmful and corrosive gas and dust.